Diesel Oxidation Catalyst Ceramic Substrates Featuring Interior Coating Type and UV Laser Processing for Performance in Automotive Systems

Product Description:

The Ceramic Substrates featured here are engineered to deliver exceptional performance and reliability, specifically designed for use as Interior Coating Type substrates within Diesel Oxidation Catalyst (DOC) systems. These substrates are an essential component in modern emission control technologies, helping to reduce harmful exhaust emissions from diesel engines by facilitating the oxidation of carbon monoxide, hydrocarbons, and other pollutants.

Manufactured with high-quality Alumina Substrate material, also known as Al2O3 Substrate, these ceramic substrates provide outstanding thermal stability, excellent mechanical strength, and superior chemical resistance. The choice of alumina as the base material ensures optimal durability and longevity, making these substrates ideal for demanding industrial applications where exposure to high temperatures and corrosive environments is commonplace.

The Industrial Ceramic Substrates are designed with a cell density ranging from 100 to 600 cells per square inch (CPSI), enabling efficient catalytic reactions through maximized surface area and optimized flow dynamics. This range of cell density allows for customization according to specific emission control requirements, balancing pressure drop and catalytic activity to meet diverse operational needs.

One of the distinguishing features of these ceramic substrates is their compatibility with advanced laser processing techniques, utilizing a laser wavelength of 355 nm. This precision laser wavelength is employed to enhance the structural integrity and surface characteristics of the alumina substrate, facilitating improved coating adhesion and uniformity. Such laser treatment ensures that the interior coating applied to the substrate remains robust under prolonged thermal cycling and mechanical stress, thereby enhancing overall catalyst performance.

These Ceramic Substrates are also suitable for applications beyond Diesel Oxidation Catalysts. For instance, they are widely used as MOSFET Power Module Substrates, where their excellent thermal conductivity and electrical insulation properties contribute to efficient heat dissipation and reliable semiconductor operation. This versatility underscores the advanced engineering behind these industrial ceramic substrates, making them a preferred choice in various high-performance electronic and catalytic systems.

In addition to their technical superiority, these ceramic substrates come with a warranty period of 12 months, reflecting the manufacturer’s confidence in their durability and consistent performance. This warranty offers peace of mind to users, ensuring that the substrates will maintain their structural and functional integrity throughout their service life under normal operating conditions.

Overall, these Ceramic Substrates exemplify the convergence of advanced materials science and precision manufacturing. Their alumina-based composition, combined with meticulously controlled cell density and laser-assisted processing, results in a product that meets the stringent demands of modern emission control and electronic applications. Whether deployed as an interior coating substrate in diesel oxidation catalysts or as a critical component in MOSFET power modules, these industrial ceramic substrates represent a reliable, high-performance solution engineered for longevity and efficiency.

Features:

• Product Name: Ceramic Substrates
• Surface Finish: Polished or Matte
• Warranty: 12 Months
• Moisture Absorption: <0.05%
• Material Options: Alumina (Al2O3), Aluminum Nitride (AlN), Silicon Nitride (Si3N4)
• Available Wattage: 7W, 10W, 15W, 20W, 25W, 30W
• Ideal for OBC / DC-DC Module Substrate applications
• Suitable as Wind Power / Solar Inverter Substrate
• High performance and reliability for Wind Power / Solar Inverter Substrate use

Technical Parameters:

Applications:

The Yuxing Ceramic Substrates, originating from China, are engineered to meet the demanding requirements of modern electronic applications. These substrates, made from high-quality materials such as Alumina (Al2O3), Aluminum Nitride (AlN), and Silicon Nitride (Si3N4), provide exceptional thermal conductivity and mechanical strength, making them ideal for power electronics and automotive electronics.

One of the primary application occasions for Yuxing Ceramic Substrates is in power electronics, where they serve as a critical component in OBC / DC-DC Module Substrate assemblies. These substrates offer excellent dielectric strength ranging from 10-15 KV/mm, ensuring reliable insulation and performance under high voltage conditions. The pressure sensitive adhesive type used in these substrates allows for secure and efficient mounting, which is vital for maintaining the integrity of power modules.

In the automotive electronics sector, Yuxing Ceramic Substrates are widely used in IGBT Ceramic Substrate applications. Their superior thermal management capabilities help dissipate heat effectively, enhancing the longevity and efficiency of inverters and converters in electric and hybrid vehicles. This makes them indispensable in the production of On-Board Chargers (OBC) and DC-DC converters, where reliable performance and durability are paramount.

Additionally, these ceramic substrates are employed in LED substrates, providing a stable and thermally conductive platform for high-power LED devices. The pneumatic type system integration further supports automated and precise manufacturing processes, enabling scalable production with consistent quality.

Yuxing’s ceramic substrates also find use in RF modules, where their dielectric properties and mechanical stability contribute to improved signal integrity and device reliability. The combination of advanced materials such as Silicon Nitride (Si3N4) and Aluminum Nitride (AlN) ensures that these substrates can withstand harsh operating environments while maintaining optimal electrical performance.

Overall, Yuxing Ceramic Substrates are versatile and reliable components designed for a wide range of application scenarios including OBC / DC-DC Module Substrate, IGBT Ceramic Substrate, automotive electronics, power electronics, LED substrates, and RF modules. Their excellent dielectric strength, high-quality materials, and pressure sensitive adhesive system make them a preferred choice in industries requiring high performance and durability.

Support and Services:

Our Ceramic Substrates product line is supported by a dedicated technical support team committed to ensuring optimal performance and satisfaction. We offer comprehensive services including product selection assistance, application guidance, and troubleshooting support to help you integrate ceramic substrates seamlessly into your projects.

Our experts provide detailed technical documentation and design resources to facilitate efficient and effective use of our ceramic substrates. We also offer custom solutions tailored to meet specific requirements, ensuring that your unique application needs are addressed.

For ongoing support, we conduct regular training sessions and webinars to keep you updated on the latest advancements and best practices in ceramic substrate technology. Additionally, our quality assurance team ensures that every product meets stringent industry standards for reliability and durability.

We are committed to providing responsive and knowledgeable support throughout the entire product lifecycle, from initial inquiry to post-installation assistance, ensuring your complete satisfaction with our ceramic substrates.

Packing and Shipping:

Our Ceramic Substrates are carefully packaged to ensure maximum protection during transit. Each substrate is individually wrapped with anti-static foam and placed in a custom-fitted compartment within a sturdy, corrugated cardboard box to prevent movement and damage. The packaging materials are designed to withstand shocks, vibrations, and environmental factors, maintaining the integrity of the product.

For shipping, we use reliable carriers with tracking options to guarantee timely and safe delivery. Depending on the order size and destination, shipments may be sent via air freight, sea freight, or ground transportation. All packages are clearly labeled with handling instructions and product information to facilitate smooth customs clearance and handling.

We also offer special packaging solutions upon request, including moisture-proof sealing and temperature-controlled shipping, to meet specific customer requirements and ensure the highest quality of the Ceramic Substrates upon arrival.